Saw Lubrication
For Band Saws & Circular Saws
6000-ETC Controller
Total Control of the 6000E System
6000E for Circular Sawing Aluminum
For Aluminum Extrusions and Castings
Legacy 6000 Series Systems
6000P Pneumatically Controlled Applicators
Standard ETC
ETC for Fabrication
ETC for Variable Input Control
ETC’s for Aluminum Extruders
Electronic Timing Controllers (ETC) for 6000E Precision Lubrication Systems
No PLC? No Problem.
The 6000-ETC series of electronic controllers are engineered to pair seamlessly with the 6000E Precision Applicator, allowing operators to adjust lubrication output without modifying the machine’s PLC. The ETC includes its own pre-programmed PLC, delivering true plug-and-play installation and instant control.
The 6000-ETC controller replaces the traditional Air Pulse Frequency Generators used with Minimum Quantity Lubrication systems.
Simplified Control.
Superior Consistency.
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Precise, repeatable control over lubrication output
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No need for complex PLC programming or additional wiring
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Variety of programs to fit your application needs
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Self-contained box to protect from harsh plant environment
- Available in 24V or 110V versions with optional low-level indicator light
The Result:
Repeatable
Performance
Reuduced
Waste
Reduced
Costs
Increased
Efficiency
How it Works
Standard 6000-ETC
6000-ETC: Electronic Control for the 6000E Series
Our flagship ETC brings full electronic pulse-rate control to AMCOL’s 6000E Precision Lubrication Systems.
By electronically controlling dual solenoid valves—one for dispersing air and another for injection pulse rate—the system delivers unmatched control over lubricant output volume and timing.
Ideal For: Sawing, Tapping, Drilling
Key Advantages
• Digitally adjustable injection rate that displaces on-screen
• Quick setup using a single input control signal
• Reduces fluid waste and variability
How it Works
The controller receives a constant signal from the machine PLC. During the entirety of that signal, the ETC activates atomizing air and then sends intermittent signals to the pumps. The frequency of the pump cycles is adjustable and determines the lubricant output volume.
6000-ETC-FF
Forming & Fabricating 6000-ETC-FF
For applications that require intermittent tool lubrication.
The 6000-ETC-FF gives adjustability to how often the lubrication cycle triggers—every cycle, every other cycle, or every third—ensuring tools receive proper coverage while conserving fluid.
Ideal For: Punching, Shearing, Stamping, Presswork
Key Advantages
• Customizable for various fabrication processes: ideal where lubrication frequency must adapt to part size, tooling size, or production requirements
• Flexible and adjustable: operators can easily fine-tune lubrication intervals and cycle timing to match changing process demands
• Reduced fluid usage: optimize lubrication frequency to maintain coverage while minimizing waste
• Safe and simple adjustments: all programming and setup can be performed safely outside of the machine guarding
How It Works
The 6000-ETC-FF receives a momentary signal for each machine cycle and uses that input to control when lubrication events occur. Depending on the ETC settings, lubrication does not need to trigger every cycle—spray frequency can be reduced to conserve fluid and prevent over-lubrication. Operators can also adjust the number of injections and pump cycle duration at the push of a button, ensuring consistent performance and optimized lubricant usage across a variety of fabrication processes.
6000-VIC
Forming & Fabricating 6000-VIC
The Variable Input Controller (VIC) introduces variable-speed synchronization, dynamically matching lubricant output to line speed. This ensures precise control of coating weight and lubricant deposition even as process speeds change—without manual adjustment.
Ideal for: Roll Forming, CNC , Coil Coating, Continuous Rust Preventative Application
Key Advantages
• Adaptive lubrication: automatically adjusts spray frequency in real time to match line speed changes
• Consistent coating weight with uniform fluid distribution across variable production speeds
• Flexible integration: compatible with both encoder and analog speed inputs
• Safe and simple adjustments: all programming and monitoring occur safely outside of machine guarding
How It Works
The 6000-VIC continuously reads a live process-speed input and automatically adjusts injection rate to increase or decrease the volume being applied. Output of the 6000E Spray System adjusts precisely with line speed. This dynamic control ensures uniform coverage while preventing over- or under-lubrication at varying production speeds. This dynamic control ensures uniform coverage while preventing over- or under-lubrication at varying production speeds.
Available Versions:
• 6000-VIC-24-E: Encoder input (quadrature signal)
• 6000-VIC-24-A: Analog input (0–10 V or 4–20 mA)
ETC’s for Aluminum Extruders
3049-ETC: Smart Control for Butt Shear Lubrication Systems
The 3049-ETC simplifies control of dual-valve 3049B Spray Systems.
It uses one machine signal to operate both the liquid and blow-out valves—eliminating the need for complex PLC programming.
Operators can easily fine-tune valve timing at the push of a button.
Benefits
• Plug-and-play installation
• Adjustable spray cycle timing
• Seamless communication with press PLC
• Available in 110V and 24V versions
3063-ETC: Optimized for Billet Lubrication Systems
The 3063-ETC provides fully independent electronic control for AMCOL’s 3063 Billet Spray Systems.
A built-in PLC manages valve sequencing, spray cycle timing, and integration with press controls.
Installation requires only a 110V power source, 24V control signal, and optional low-level sensor connection.
Benefits
• Plug-and-play installation
• Adjustable spray cycle timing
• Seamless communication with press PLC
• Available in 110V and 24V versions
3500-ETC: Precision Control for Electrostatic Powder Lubrication
Designed specifically for the 3500E Powder Coating System, the 3500-ETC allows precise timing control of the fluidizing air valve and spray gun operation.
It also offers an optional output for dust collection timing to keep the environment clean and safe.
Benefits
• Plug-and-play installation
• Adjustable powder cycle timing
• Integration with dust collection provides a safer work environment
• Seamless communication with press PLC